Tag: waste management

Medical Facility Waste Monitoring

Hospital Waste Management as well as Competitive prices as Pakistan is a competitive market. We have a complete setup with Office, Customer Relations, Import / Export, Biomedical Department, Application Support Department & Project Designing Department.Description        Minimum Requirements
Design standard    Multiple chamber incinerator to the design of EPA  standards, Air pollution control
Description of the Chimney    Top mounted, self supporting
Incinerator performance    150kg/hr
Refuse     Hospital waste and carcasses
Recommended Temperatures    Minimum 1000⁰C
Dimensions:
Length
Width
Height
Extra width for burners    At least 3000mm
Loading door opening    Minimum 700mm x 600mm
Hearth area    5.00square meters
Description or grate/hearth    A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated
Primary chamber volume    At least 3 cubic meters
Mixing chamber volume    At least 1 cubic meters
Settling chamber volume    At least 3 cubic meters
Weight excluding chimney    15, 000kg at manufacture
Firing tools supplied    Hoe, Poker and rakeMaterial of construction    Case – 5mm mild steel.
Bracing – Heavy angle and channel.
Hearth – 1550⁰C castable general purpose high strength, high abrasion resistant monolithic refractory concrete.
Ashing door – High grade cast iron.
Loading door – 5mm mild steel lined with 1550⁰C castable  general purpose high strength, high abrasion resistant monolithic refractory concrete.
Refractory  concrete:
Alumina content of refractory
Refractory thickness
Minimum 49%
At least 127mm.
Insulation  to walls     1000⁰C Castable insulation
Chimney stack:
Chimney
Height from base    3.5 mm mild steel
9 meters above ground level and clear the highest point of the building by not less than 3 meters
At least 560mm
At least 750Kg
Controls:
Draught

Air supply

Electric

Barometric indicator, door operated draught limiter

Built-in forced heated air ducts, primary and secondary (intensifier)
Control panel – Circuit breakers, main switch, timer, pilot lights, 2 set point pyrometer and one set point pyrometer.
Electricity supply required    415 Volts Three phase.
Auxiliary  fuel    Electrically operated only
Emission     Multiple chamber design with inbuilt emission control
Paint: Case and stack    400⁰C Heat Resistant Grey
Temperature of case    100⁰C

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CONTAINERIZED BURNER FOR INCINERATING HAZARDOUS AND ALSO NON HAZARDOUS WASTES

CONTAINERIZED BURNER FOR INCINERATING HAZARDOUS AND NON HAZARDOUS WASTES (BOTH DOMESTIC As Well As INDUSTRIAL) AT A MINIMUM PRICE OF 300KG/HR WITH THE COMPLYING WITH REQUIREMENTS:

Ø PRIMARY CHAMBER VOLUME 7.2 M ³

Ø BURNING CAPACITY 300Kgs/hr.

Ø PRIMARY CHAMBER TEMPERATURE 850 ⁰ C AND SECONDARY CHAMBER TEMPERATURE LEVEL 1100 ⁰ C

Ø REFRACTORY DENSITY 225MM; REFRACTORY WITHSTAND TEMPERATURE 1400 ⁰ C

Ø RAM LOADER CAPACITY 0.75 M ³; FUNCTIONAL CYCLES EACH DAY 8-16 Humans resources.

Ø GAS DIESEL/NATURAL GAS; VARIETY OF PRIMARY BURNERS & & SCORE: 2 @ 250kw

Ø VARIETY OF SECONDARY BURNERS & & RANKING: 2 @ 400kw; ELECTRIC SUPPLY 230V 60Hz

Ø CONTAINER TIPPER, MONITORING SYSTEM, CLEANSING SYSTEM

Ø GAS CLEANING AND ALSO GAS MONITORING.MSW1000 General Medical Waste Incinerators melt price approximately 100kg/hr
A2400 Animal/ fowl Waste Incinerators burn rate as much as 200kg/hr. Laboratory waste Management system
01. Liqued water filtration system.
02. Number of laboratories – 05
03. The approximated liquid water waste – 6000 L including
a. chemicals
b. contaminants
c. Bio Hazardous products.
Temporary alloted room for filtrations system- 30×× 20.
The following need to be indicating in the biding document.
1. Technique of getting rid of treated waste water.
2. Method of disposing of the sludge.
3. To comply with ISO standard/regulations of Central Environment Authority [CEA] 4. Period for building and construction.
5. Request the cost for every thing of the project [Consultancy/designing/construction] For the whole task.
6. Guarantee period as well as maintaincne.

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TECHNOLOGICAL INCINERATORS SPECIFICATIONS FOR 2 hospitals in Kenya

TECHNICAL INCINERATORS SPECIFICATIONS FOR 2 medical facilities

INTRO

  • All the incinerators to be supplied and installed must meet the Government of Kenya waste Management Regulation 2006 in particular 3rdschedule regulation (26, 47) pertaining classification, standards, criteria, and procedure for installing/operating incinerators as authored by the National Environmental Management and Coordination (waste management) regulation 2006, legal notice No. 121 of 29th September 2006
  • The capacity of the incinerator required should be to the specifications with a capacity to burn 100kgs/Hr
  • The incinerator shall be run on a 3-phase power supply (mains)
  • For the technical evaluation, not only the treatment plant but the entire system will be considered.  It will be the responsibility of the Bidder to supply a full system, including all eventually additionally necessary secondary systems and additional equipment.
  • The system offered shall be designed to operate normally under the conditions of the purchaser’s country. The conditions include Power Supply, Climate, Temperature, Humidity, etc.
  • The Bidder must provide a warranty for one year.
  • All text, parameter etc. on all control operating interfaces as well as on information displays and on print-outs shall be in English language.
  • The Bidder is responsible for all permits and approvals for importation. The Bidder shall provide all the necessary documentation in order to facilitate the legal requirements for the installation and putting into use of the equipment.
  • Period of Execution is 90 days from contract signature for delivery to site and completion of all verification operations required for the issuance of provisional acceptance.
  • Representatives of the Contracting Authority and the Beneficiary, together with the Bidder’s representative, shall carry out the controls, testing and initial approval for provisional and final acceptance as.  The provisional and final acceptance shall take place at the final destination.
  • After-Sales Service: The Bidder is required to ensure that a maintenance, service and repair centre, which is authorised by the Manufacturer, and which is able to rapidly supply genuine spare parts and consumables recommended by the Manufacturer is available throughout the one year warranty period. In fulfillment of this requirement with their offer Bidders must submit a statement signed by a representative of the manufacturer:
    • Providing the name and address of its authorised maintenance, service and repair centre,
    • Confirming that this authorised maintenance, service and repair centre is able to rapidly supply genuine spare parts and the consumables recommended by the Manufacturer; and
  • The Bidder will be responsible to deliver and install all to be supplied equipment at to be set up waste handling areas in the Republic of Kenya. The Bidder shall deliver a time schedule over the complete construction and assembling period. The delivery and installation time must be agreed between bidders, target Hospital and the Contracting Authority. The treatment plant must arrive pre-assembled. The Bidder shall ensure that all parts of the plant transported by sea shall not be shipped as “deck cargo”.
  • It is expected that the Bidder cooperates closely with the contractor for the new waste handling building/area and will make available all needed technical information, drawing, etc. to the contractor.
  • The Bidder shall supply and install the incinerator with the following attached specifications
           
TECHNICAL INCINERATORS SPECIFICATIONS FOR EAPHLNP
           
ITEM DESCRIPTION UNIT QTY RATE KSHS.
           
  Incinerator        
  To supply and install the following    2NO.    
  Hospital Incinerators to Nema standards        
  The following are the incinerator specifications :-        
A Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste        
  Ø      Waste density:   125 to 350Kg/M³        
  Ø      Waste CV:        4000 KCAL/Kg        
  Ø      Moisture content:   10-25%        
  Ø      Estimated ash residue: 5-10%        
  Ø      Nominal capacity:   100Kg/hour batch load        
  Ø      Secondary chamber:  2 second @ 1100ºC        
  Ø      Environmental:    NEMA ACT           (EMCA) 1999        
                Clean Air Act 1999        
  BS3316 1987        
  Equipment Set      
  The Incinerator must comprise of: –        
  Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)        
  Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long        
  Ø      Full sized bulk load/ash removal door        
  Ø      1 off diesel-fired ignition burner – temperature controlled        
  Ø      1 off combustion air supply fan and distribution system, automatic control        
  Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with        
  Ø      1 off diesel-fired afterburner – temperature controlled        
  Ø      Control Panel – automatic operation        
  Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)        
  Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator        
  Carried Forward To Collection Page.        
  NOTE: WE REQUIRE TWO INCINERATORS. ONE        
ITEM DESCRIPTION UNIT QTY RATE KSHS.
B Diesel Tank:        
  To provide for diesel service tank (Capacity 400 litres) including level indicator

The tank need to be attached to the incinerator at a greater degree to enable free-flow of diesel from the storage tank to the incinerator. The connecting pipeline has to be a black pipe of accepted gauge as well as diameter. Include various other coming with accessories and installations

Item 1    
C Installation & commissioning works        
D Positioning of Incinerator: –

Give lifting gears as forklift, gantry, rollers, as well as raising jacks and also setting burner.

Item 1    
E Connect burners to fuel supply. No. 2    
F Chimney Installation:        
 G Composition of the chimney: –

Provide a smokeshaft with scrubber (for purification)

Provide raising equipment to hoist, set up as well as mount chimney, and give assistances slings as needed. Enable cutting of tree branches to facilitate the exercise.

The chimney shall be repainted with approved warmth immune paint after installment.

Item. 1    
H Commissioning & Training:        
  Testing set operating parameters, training of operators and technical staff. Item 1    
I Commissioning Maintenance Contract        
  Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians. Item 3    

EXAMINATION CRITERIA

Analysis will be performed in 4 phases particularly preliminary examination of files for uniformity with compulsory demands, technical assessment, site check out and also commercial examination.

Stage One: Initial Assessment

– – Initial Evaluation under special condition of the tender. These are required requirements.

This shall include confirmation that a bidder has followed the unique problem of tender over.

Failing to satisfy any kind of among the above needs stated in the special conditions of the contract will cause automated incompetency.

Stage 2: TECHNICAL ASSESSMENT (70 MARKS)

ITEM DESCRIPTION UNIT QTY MARKS ALLOCATED   MARKS RECEIVED  
           
  Incinerator        
  To supply and install the following    2NO.    
  Hospital Incinerator to Nema standards        
  The following are the incinerator specifications :-        
           
A Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste     35  
  Ø      Waste density:   125 to 350Kg/M³        
  Ø      Waste CV:        4000 KCAL/Kg        
  Ø      Moisture content:   10-25%        
  Ø      Estimated ash residue: 5-10%        
  Ø      Nominal capacity:   100Kg/hour batch load        
  Ø      Secondary chamber:  2 second @ 1100ºC        
  Ø      Environmental:    NEMA ACT           (EMCA) 1999        
                Clean Air Act 1999        
  BS3316 1987        
  Equipment Set      
  The Incinerator must comprise of: –        
  Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)        
  Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long        
  Ø      Full sized bulk load/ash removal door        
  Ø      1 off diesel-fired ignition burner – temperature controlled        
  Ø      1 off combustion air supply fan and distribution system, automatic control        
  Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with        
  Ø      1 off diesel-fired afterburner – temperature controlled        
  Ø      Control Panel – automatic operation        
  Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)        
  Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator        
           
ITEM DESCRIPTION UNIT QTY RATE KSHS.
B Diesel Tank:        
  To provide for diesel service tank (Capacity 400 litres) including level indicator

The storage tank must be linked to the burner at a greater degree to make it possible for free-flow of diesel from the tank to the burner. The connecting pipe must be a black pipe of approved gauge and also diameter. Include other going along with accessories as well as installations

Item 1 20  
C Installation & commissioning works        
D Positioning of Incinerator: –

Offer lifting gears as forklift, gantry, rollers, and also lifting jacks and placement burner.

Item 1 10  
E Connect burners to fuel supply. No. 2 5  
F Chimney Installation:        
 G Composition of the chimney: –

Provide a chimney with scrubber (for filtration)

Give lifting gear to lift, erect and also mount chimney, as well as provide assistances slings as essential. Enable cutting of tree branches to help with the exercise.

The chimney will be painted with authorized warmth resistant paint after installment.

Item. 1 10  
H Commissioning & Training:        
  Testing set operating parameters, training of operators and technical staff. Item 1 10  
I Commissioning Maintenance Contract        
  Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians. Item 3 10  
  TOTAL      

100

 

Pass mark for technical analysis is 70/100 marks

Stage Three: Website Browse Through

The assessment committee will check out the properties of the prospective buyers who are receptive to technological evaluation phase to confirm the authenticity of legal file sent; establish the precision of the info given in the tender records, examine company’s ability, place, to name a few.

The Tenderer will be immediately disqualified where incorrect or deceptive Info is discovered to have been provided.

Stage 4 Business Analysis

Bids that pass the above 3 (3) stages will be contrasted on the basis of costs/ cost estimated and the most affordable valued will certainly be taken into consideration the lowest examined bid and also consequently advised for award. Prevailing market prices will be used to identify the price responsiveness of the prospective buyers.

AREA V– TIMETABLE OF CRITERIA

ITEM

NO

ITEM DESCRIPTION UNIT QTY. REQUIRED UNIT PRICE (KHS) REMARKS
1. Supply, Delivery, installation and commissioning of Incinerator in  

NO

 

1

   
2. Supply, Delivery, installation and commissioning of Incinerator  

NO

 

1

   

Trademark of tenderer

Note: In case of inconsistency in between system cost and total amount, the unit rate will dominate.

SECTION VI – – STANDARD FORMS

  1. Form of tender
  2. Contract form
  3. Confidential Questionnaire form
  4. Tender security form
  5. Performance security form
  6. Bank guarantee for advance payment
  7. Declaration form
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SHEDDING AND INCINERATION OF SOLID WASTE

Biomedical Waste Any kind of strong or liquid waste which may offer a hazard of infection to people consisting of non-liquid tissue, body parts, blood or blood items and body fluids, research laboratory and also veterinary waste which includes human disease- triggering agents, and discarded sharps (i.e. syringes, needles, scalpel blades).

Base Ash The program non-combustible and also unburned material which remains at the shed site after burning is total. This includes products continuing to be in the burn chamber, exhaust piping as well as air pollution control tools where such tools are used.

Burn Box A huge metal box made use of to shed solid waste. Combustion air is typically provided passively via vents or openings cut above all-time low of package. An exhaust pipe or stack might or may not be affixed.

Industrial Camp A short-lived, seasonal or multi-year facility with a capacity more than 15 individuals and also which has actually been established for study, industrial or commercial purposes. An industrial camp does not consist of a conventional camp or area camp.

Commissioner’s Land Lands that have actually been moved by Order-in-Council to the Federal Government of Nunavut. This includes streets as well as land subject to block land transfers. The majority of Commissioner’s Land is located within municipalities.

Impurity Any type of noise, warmth, resonance or substance and includes such various other substance as the Minister might prescribe that, where released right into the atmosphere,

  • endangers the health, safety or welfare of persons,
  • interferes or is likely to interfere with the normal enjoyment of life or property,
  • endangers the health of animal life, or
  • causes or is likely to cause damage to plant life or to propert

Established Effort The recurring evaluation of chances for decreases and the application of modifications or emission control upgrades that are technically and economically practical as well as which result in on-going reductions in exhausts. Determined initiatives consist of the growth and execution of waste management preparation which is focussed on air pollution avoidance.

De Novo Synthesis The production of complicated molecules from simple molecules.

Setting The elements of the Planet as well as includes

  • air, land and water,
  • all layers of the atmosphere,
  • all organic and inorganic matter and living organisms, and
  • the interacting natural systems that include components referred to in paragraphs (a) to (c) above.

Field Camp A short-lived, seasonal or multi-year center consisting of outdoors tents or other similar short-lived frameworks with a capacity of 15 individuals or less and which has been established for research study, business or industrial objectives. An area camp does not include a conventional camp or industrial camp.

Fly Ash Unburned product that is sent out into the air in the kind of smoke or great particle issue throughout the burning process.

Hazardous Waste A contaminant that is an unsafe great and is no longer wanted or is unusable for its initial designated objective and also is intended for storage space, recycling, therapy or disposal.

Incineration A therapy technology involving the damage of waste by controlled burning at high temperatures.

Incinerator A device or framework planned mainly to incinerate waste for the purpose of lowering its volume, ruining a dangerous material in the waste or ruining an infectious material in the waste. A burner has suggests to regulate the burning and air flow processes.

Assessor An individual assigned under subsection 3( 2) of the Environmental Protection Act and also consists of the Principal Environmental management Officer.

Changed Burn Barrel A metal drum made use of to burn waste that has been fastened with gadgets or features which supply limited boosted warm generation, heat retention as well as holding time.

Open Burning of waste with restricted or no control of the melt procedure. For clarity, open burning includes burning on the open ground or utilizing a melt box or unmodified or changed burn barrel.

Certified Individual An individual who has an appropriate level of expertise and experience in all pertinent aspects of waste management.

Accountable Party The owner or person in charge, administration or control of the waste.

Smoke The gases, particle matter as well as all other products of combustion produced right into the environment when a substance or product is melted consisting of dust, triggers, ash, soot, cinders and fumes.

Solid Waste Unwanted solid materials discarded from a house (i.e. single or numerous property residences, other similar irreversible or temporary residences), institutional (i.e. institutions, government centers, healthcare facilities as well as health and wellness centres), business (i.e. stores, dining establishments) or industrial (i.e. mineral, oil as well as gas expedition and growth) center. For quality, strong waste does not consist of biomedical waste, hazardous waste or sewage sludge.

Typical Camp A short-lived or seasonal camp used mostly for camping, searching, angling or other typical or social tasks. A typical camp does not include a field camp or industrial camp.

Unmodified Burn Barrel A steel drum made use of to burn waste that has not been affixed with tools or functions which provide for enhanced warm generation, warmth retention as well as holding time.

Unattended Wood Timber that has actually not been chemically fertilized, painted or likewise changed to boost resistance to insects or weathering.

Waste Audit An inventory or research of the quantity as well as type of waste that is generated at a location.

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medical facility incinerator manufacturers

SECTION V

  • TECHNICAL SPECIFICATIONS OF THE INCINERATOR
  • General Description

The plant have to have four distinct sections that show three principles of disturbance, home time and temperature retention. The regulated areas may consist of but not limited to:

  1. Overall plant layout
  2. Feed chamber/charging
  3. Primary combustion chamber
  4. Particulate scrubbers
  5. Acid gas
  6. The stack/chimney.
  7. Minimum capacity of primary chamber = 10cubic meters
  8. Burn rate (rate of waste incineration) = 10 kg per hour
  9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
  10. The INCINERATOR should be NEMA approved in accordance with Environmental management and coordination (Waste management) Regulations of 2006.
  • Scope Of Work

The job specified in the agreement will consist of.

  1. Supply, install and commission an incinerator as provided   in the technical specifications
  1. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this
  1. Assessment and preparation  and construction of  a standard incinerator shed with one waste  storage room  ( see the design )
  1. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and
  1. Fuel oil storage tank- Mild steel 1000 liters capacity
  1. Onsite training for operation and maintenance

IMPORTANT

To enable the Company carry out definitive analysis of the tender, tenderers are asked for to submit with their offers the comprehensive requirements, drawings and catalogues with Appointing and maintenance directions for the Incinerator they intend to Supply, mount and also commission.

Tenderers that stop working to comply with this need totally shall have their tender declined.

  1. TECHICAL SPECIFICATIONS OF THE INCINERATOR

3.1 Feeding as well as Charging

Controlled sanitary mechanical feeding that does not negatively influence the air temperature in the primary as well as additional chambers of the incinerator will be made use of.

  • Primary Combustion
  • This chamber should be equipped with burners that use low sulphur
  • The chamber should ensure a minimum exit temperature of 850 degrees
  • This unit should operate at over 1100 deg C to ensure complete
  • This chamber should be equipped with burners that use low sulphur
  • Heavy-duty steel casing
  • High quality refractory lining and insulation
  • Large full size top load door and liquid retention
  • 1 x oil fired ignition burners operated on/off
  • Secondary Combustion Chamber (After burner)
  1. Heavy-duty steel casing
  2. High quality refractory lining and insulation
  3. 1 x oil burner
  4. Should be fitted with burners that use low sulphur
  5. Ensure secondary air supply is controlled.
  6. Ensure residence time is not less than two seconds.
  7. Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees
  8. Ensure the emitted oxygen content of the emitted gases is not less than 11%
  9. Ensure both primary and secondary combustion temperatures are maintained until all waste is completely
  • Particulate Removers

A mechanical particulate collector should be incorporated after secondary burning chamber for elimination of particulate contaminants entrained in the flue gas stream. The particle enthusiasts may include any of the following or a combination thereof:

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters
  • Chimney/Stack
  1. The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  2. The chimney should be visible to the operator from the feeding
  1. The minimum exit velocity should be 10 meters per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  2. The point for measurement of emissions shall be
  • Instrumentation
  1. Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary
  2. An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required
  3. A carbon monoxide and oxygen meter/recorder should be
  4. A smoke density meter/recorder should be
  5. A solid particulate meter/recorder should be
  6. Any other instrument that may be considered
  • Location / Siting of the Incinerator
  1. a) The incinerator must be sited in accordance with the relevant local municipal authority planning regulations and the topography of the site must be compatible with premises in the
  • Emission Limits
  1. Combustion efficiency (C.E) shall be at least00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
  2. The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
  3. The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack
  4. Opacity of the smoke must not exceed 20% viewed from 50 metres with naked
  5. All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and
  6. A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x

100 where Victory = mass feed price of the POHC in the waste stream fed to burner as well as Wout = mass emission rate of POHC in the stack prior to the release to the ambience.

  1. The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16
  • Ease of Use
  1. Auto
  2. No pilots to
  3. Automatic control and temperature monitoring
  4. Built-in skid facilitates placement
  • Fuel Efficiency
  1. Rapid incineration means low fuel
  1. Up to 20kgs per hour (dependant on application).
  2. Thick refractory lining rated to 1400 deg C in main chamber retains heat, increasing
  • Quality Built to Last
  1. Heat resistant 3mm
  2. Stainless steel
  • Key Features
  1. Low running and maintenance costs
  2. Fully Automatic and simple to operate control panel
  3. Afterburner Preheat
  4. Incineration Temperatures in Excess of 900 degrees C
  5. 3 mm Steel Casing and Fully insulated
  6. Dense Refractory Concrete Lining Rated to 1400 degrees C
  7. Solid Hearth to Allow Maximum Burnout
  8. Large Top Opening Lid For Easy Loading
  9. Stainless Steel Flue as standard
  10. 12 Months or 1000 hours
  11. Optional Stainless Steel Casing
  12. Heat Recovery System option
3.13 Fuel and Capacity  
1. Low sulphur fuel
2. Capacity (Cubic Mtr) .10
3. Average Capacity 40kg
4. Fuel Consumption (ltrs / hr) 3
  • External Dimensions
1. Length (mm)               735  
2. Width (mm)                500
3. Height Incl. Flue (mm) 1960
4. Door Opening (mm) 325 x 325
  • Internal Dimensions
1. Length (mm) 620
2. Width (mm) 390
3. Height 500
  • Operation
  1. Minimum Operating Temperature 950
  2. Maximum Operating Temperature 1320
3. Burn rate per hour 5-20kgs
4. Temperature Monitoring Available
  • Particulate Removers

A mechanical particle collection agency should be incorporated after additional burning chamber for elimination of particle contaminants entrained in the flue gas stream. The particle collectors may consist of any of the complying with or a mix thereof:

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters
  • Chimney /Stack
  • The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  • If possible the chimney should be visible to the operator from the feeding
  • The addition of dilution air after combustion in order to achieve the requirement of these guidelines is
  • The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  • Point for the measurement of emissions shall be
  • Control Panel
  1. Control of 2 burners
  2. Timer control 0- 12 hours
  3. Integral fan timer control
  4. Temperature and thermostatic control

TIMETABLE 2

NO: REQUIREMENTS SUPPLIER’S REMARKS
1. Experience

Previous experience in the supply, installation and commissioning of incinerators

 
2. 1 Year Maintenance Contract  
3. Work rate

at least10kg per day

 
4. Design

Fundamental Plan design to Supply Overall plant layout. With Feed chamber/ charging, Primary Burning Chamber. Secondary Burning Chamber. Particle Scrubbers, Acid Gas Scrubbers, The stack/ smokeshaft.

Gas oil storage tank storage space should be Moderate steel 1000 liters capacity

Chimney Height ought to be of 10 meters above ground level.

Real estate center with one waste storeroom

Offer Housing styles with appropriate cross air flow

Chamber (Afterburner Maximum departure temperature should not be less than 1100oC

 
5. Standard control panel

Security interlock, Follower Beginner, Heater on/ off switch/door safety switch, Car fold button, temperature levels regulate device.

 
6. Combustion Chambers

Key Combustion Chamber Minimum departure temperature level must not be much less than 850oC

Second Combustion Optimum leave temperature level need to be not much less than 1100oC

 

SECTION VII

PRICE SCHEDULE FOR ITEM

Rate schedule for Supply, Installment, Examining as well as Commissioning of an incinerator for Turkwel Power Station

1 2 3 4 5 6
Item Description Unit of sale Quantity Unit price Total price
1. Supply, install, and commission the incinerator as specified. LOT 1    
2. Construct a standard incinerator housing facility as per the drawing and architectural notes provided  

GREAT DEAL

 

1

   
4. Construct one  waste  storage  room (provide specs on room size, construction material etc) LOT 1    
5. Supply / adhere to  the requirement of OSHA 2007 act

49,50,51,60,61,77,78,79,80,81,100

LOT 1    
6. Onsite training of Operation and Maintenance staff. LOT 1    
7. All the key Spares (Attach a separate List) LOT 1    
8. Supply and install 1000 liters Fuel oil storage tank and its secondary containment with Diesel oil level indicator and necessary piping with valves for visual checking of fuel level. LOT 1    
9. Supply of Operation and Maintenance Manuals.  

WHOLE LOT

1    
10. All other items not specified but necessary to complete the Installation.   A separate list of these items to be attached.  

LOT

1    
11. Fencing of  a compound  of 10 meter length  by 10 meter  width   using Concrete  poles  high Gauge mesh wire , and a lockable gate. (Indicate size and design of gate) LOT 1    
  Sub Total        
           
  Discount  (%) if any        
  Applicable Taxes and Duties        
           
  Total Cost in Kshs        
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Waste Management Preparation

The generator of a waste is responsible for its safe monitoring from cradle-to-grave. Making use of raw materials successfully and also minimizing the amount of waste generated is the most vital step in waste monitoring preparation. For instance, through enhanced waste administration preparation, it may be possible to lower or remove the requirement to shed or blaze waste entirely. Undertaking a waste audit will certainly aid to determine the kind and amount of waste being created, the costs of present management alternatives and check out opportunities for far better managing the waste. This details will certainly likewise allow the generator to execute a waste administration regimen that is customized to its own one-of-a-kind demands, location and also conditions.

Despite having better waste reduction measures in place there will certainly be waste created. Waste by its nature is normally a mix of different unwanted products. The segregation and diversion of various kinds of waste is an efficient way to lower the quantity of waste calling for pricey handling, storage, therapy and also disposal. Partition also makes it possible for the reuse of certain kinds of waste for a various purpose. Reuse activities might be undertaken either on-site or off-site.

Therapy and disposal is the last step in effective waste administration and also must be taken on only besides other functional reduction and also reuse alternatives have been examined. A wide range of therapy and disposal options exist and also each have to be examined prior to selecting a last approach, no matter whether waste is to be treated as well as taken care of on-site or off-site. If burning and incineration is the method of selection, equipment has to be created as well as sized accordingly to suit the type as well as quantity of waste being generated. As described in the adhering to section, open burning is capable of securely ruining a limited number of kinds of waste. While burners are capable of securely destroying a wider range of waste, numerous kinds of waste must still be diverted. Because of this, on-site partition remains an essential component of any type of waste management plan.

Generally, the following principles must be utilized to guide responsible strong waste monitoring planning:

Know your waste by performing a waste audit.
Decrease the quantity of strong waste produced by carrying out tactical buying policies that focus on the substitution or reduction of acquired products in addition to product design, structure and also longevity.
Reuse waste where various functions can be identified.
Segregate and also draw away combined waste streams allowing waste to be reused or reused, therefore reducing the amount of waste to be gotten rid of.
All functional disposal techniques ought to be analyzed. Burning and also incineration of waste must be considered just where other functional techniques do not exist.

If burning and incineration is used, the devices picked need to be made as well as sized to suit the waste produced, minimize fire danger and also result in the total burning of the waste.

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Refractory Concrete Incinerator

2 medical waste incinerators model YD-50, 150 kg feed capacity, 220/380 V, 50 Hz c/w 5 mtr. chimney.
Bio-medical waste management plant requirements:

Disinfecting/sterilizing the contaminated medical wastes, main combustion chamber, post combustion chamber, heat exchanger, ash removal units and flue gas treatment systems, with the following details:

Hourly capacity of the system:           from 250 up to 500 Kgs/ hour

Duration of operation:                        from 14 up to 18 hrs/ day

Fuel type to be used:                         Diesel or alternative

Calorific value of the waste:               3500 up to the maximum limit kcal/ Kg

Minimum operating temperature of primary chamber: 1000 degrees celcius

a smaller  capacity of 150 to 250  kg/feed capacity
will be good for comparison. Our main byproducts are the slaughtered unwanted carcass.

•             Using diesel as fuel

•             Capacity 50kg per hour

•             chambers material: Refractory Concrete

•             Number of chambers: Two

•             Manual feed
solicito un horno crematorio para mascotas, de una capacidad de 80 kl, aprox. solo una unidad, especificaciones tecnicas, totalmente industrial, atte. erika martinez peru

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Biomedical Waste Burner, 10-15 KG.

The first is a small
20kg/per hr incinerator for a small-medium sized hospital, and the
second is a 500kg per/hr incinerator for a company planning to start a
incineration service in Lahore.Burn Rate : >200 kg per hour
Average fuel consumption : ~29 kg per hour ( Or lesser)
Gas Retention in Secondary Chamber : 2 secs
Temperature Monitoring : Yes
Average Ash Residue : 3%Medical waste management practises here are sub-standard. I have come across your small scale medical waste management units.Biomedical Waste Incinerator, 10-15 kg
Manufacturer:
Brand:
Type / Model:
Country of Origin:
Description of Function
The Biomedical Waste Incinerator is used for Incineration of each type of Biomedical Waste.
The Disposal of such Biomedical waste is a very important as it is a dangerous wastes for
human life, and It is only possible with a perfect incinerator.
Operational Requirements
It shall be operated by manual and automated mode.
The combustion efficiency (CE) shall be at least 99.00%.
The combustion efficiency is computed as follows:
C.E.= __%CO2______ x 100
%CO2 + %CO
Emission Standards: Lower emission rates are preferred.
Parameters                   Concentration in mg/Nm3 (12% CO2 correction
Max total dust              30mg/m3
Max Sulphur Dioxide      200mg/m3
Max Nitrogen dioxide    400mg/m3
Max Carbon                     100mg/m3
Monoxide
Minimum stack height shall be 30 metres above ground.
Volatile organic compounds in ash shall not be more than 0.01%.
System Configuration
Biomedical Waste Incinerator, complete unit.
Technical Specifications
Incinerator:
It shall be Electrical or Diesel Fired Incinerator or Controlled Air & pyrolytic.
Type of Waste: Biomedical Waste
It shall have burning capacity 10-15 kg/hr.
Fuel: Diesel
Burner: Monoblock fully automatic burners.
Temperature: Primary Chamber 800 ± 50 oC, Secondary Chamber 1050 ± 50 oC.
Type of Waste: Biomedical waste with moisture content up to 85%.
Destruction Efficiency: 99%.
It shall have separate digital display of temperature for both chambers.
It shall have provision for measuring primary & secondary chamber temperatures using external
thermo coupler.
Secondary chamber gas residence time shall be minimum 1 second at 1050 oC.
Primary Chamber:
Type: Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC
Insulation thickness: approx.115mm thick
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Ash Removal: Manual/automatic
Secondary Chamber:
Type : Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC.
Insulation thickness: approx.115mm
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Emergency Stack:
Type: cylindrical, top mounted on venturi ejector.
Material of Construction: Mild Steel, 3mm thick.
Refractory: 75mm thick castable.
Insulation: 25mm thick castable.
Quencher:
Material of construction of outer body: Mild Steel refractory lined from inside.
Shall have water circulation system with centrifugal pump.
It shall have to reduce flue gas temperature before venturi scrubber.
Shall provide pump motor of suitable capacity.
Air Pollution Control Device – Venturi Scrubber
Type: High pressure jet type.
MOC: Stainless steel – 316L.
Temperature at the outlet: 78-80 oC
Scrubbing Media: Water with 5% caustic
Re- Circulation Pump for Venturi Scrubber
Type: Centrifugal
Application: PP/SS
Piping : PPR
Droplet Separator & Re-Circulation Tank (Integral)
Type: Cyclonic
Application: To separate water droplets from flue gases
Material of Construction: Mild Steel Rubber lined 3mm thick
I.D. Fan:
Type: High pressure centrifugal
Material of Construction: Stainless steel 304, impeller and mild steel rubber lined casting
Drive: Bel
Combustion Fan:
Type: Centrifugal
Modulation: Manual damper control
Material of Construction: Mild Steel
Drive: Direct drive
Burners:
No. of burners: 2 Nos. (1 No. in Primary Chamber and 1No. in Secondary Chamber)
Type: Monoblock fully automatic
Fuel: Diesel
Fuel Oil Storage Tank:
Shall provide suitable capacity of oil storage tank.
Material of Construction: Mild steel.
Facility for visual checking of fuel shall be there.
It shall have diesel consumption monitoring system.
It shall come with diesel oil level indicator, piping with valves & N.R. valve.
Control Panel:
Type: Manual & Automated PLC based control panel with printer & recording device.
Material of Construction: CRCA sheet
It shall have digital temperature controller.
Epoxy powder coated washable paint finish.
It shall have audio-visual alarm system.
Chimney of 30 meters Height:
Material of Construction: Mild Steel
It shall be self-supporting type.
Height shall be 30 meters from ground level.
Paint The chimney is painted externally with two coats of heat resistant aluminum paint
Shall provide ladder till the top.
It shall have 3mm thick rubber lining from inside for protection.
It shall come with aviation lamp, lightening arrestor, stack, drain, inspection platform, sampling
port.
Consumption certificate:
The bidder must submit diesel consumption for a daily operation of 6 hours.
Turnkey:
Prices offered shall be inclusive of all civil works, electrical requirements including cabling and
switches required for installation & commissioning of the equipment.
Bidder shall submit detail drawings, design, and layout plan of civil works.
The bidder shall submit the details of BOQ of civil and electrical works.
Accessories, spares and consumables
All standard accessories, consumables and parts required to operate the equipment, including
all standard tools and cleaning and lubrication materials, to be included in the offer. Bidders
must specify the quantity of every item included in their offer (including items not specified
above).
Operating Environment
The system offered shall be designed to store and to operate normally under the conditions of
the purchaser’s country. The conditions include Power Supply, Climate, Temperature,
Humidity, etc.
Power supply: 220-240 VAC, 50Hz single phase/400 – 420 VAC, 50Hz three phase as
appropriate fitted with appropriate plug. The power cable must be at least 3 meter in length.
Standards and Safety Requirements
It shall have approval of “Pollution Control Board” of purchaser’s country.
All mandatory approvals required for the installation and operation of incinerator shall be done
by the bidder.
Must submit ISO 9001 AND
CE or USFDA approved product certificate.
User Training
Must provide user training (including how to use and maintain the equipment).
Warranty
Comprehensive warranty for 2 years after acceptance.
Maintenance Service during Warranty Period
During the warranty period supplier must ensure preventive maintenance along with
corrective/breakdown maintenance whenever required.
Installation and Commissioning
The bidder must arrange for the equipment to be installed and commissioned by certified or
qualified personnel; any prerequisites for installation to be communicated to the purchaser in
advance, in detail.
Documentation
User (Operating) manual in English.
Service (Technical / Maintenance) manual in English
List of important spare parts and accessories with their part number and costing.
Certificate of calibration and inspection from factory.

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incinerator style for health centers


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For incineration, fundamental and likewise pathological burners


Main unit
Application    For incineration, general and pathological
Capacity      50 – 60 kg/h burn rate
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time                   Minimum 8 hours daily
Operating temperature        From 850 0C to 1200 0C, Automatic controlled
Residual Ash                       5 to 10%
3.2     Primary Chamber
Construction    Constructed from heavy duty mild or aluminized  steel Or
equal and approved equivalent
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction           Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock                             Automatic, Electric type
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
Gratings      Provided
Loading    Manual loading of waste
Primary Burner                           Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure,  Diesel fired fuel injector type and Flange mounted
Blower    Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature    Minimum exit 850 0C
Observation port    To be provided with protective glass type
3.3       Secondary chamber
Construction      Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation    Refractory material lining
Combustion Temperatures           Above 850 0C, controlled electronically
Gas residue or retention Time          > 2 second at minimum 850 0C
Secondary Burner                       Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system,                                                                  Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type.                                                                  Flange mounted
Ejector    Provided, Venturi type, for cooling the flue gases
Combustion Air Fan    Provided for supplying combustion and creating a negative drift and turbulences
Temperature    Maximum  1600 0C
3.4       Chimney
Construction      Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent                                                                 Refractory material lining
Length    10 m above ground
Bore    about 350mm diameter
Discharge temperatures             About 850 0C
Emissions      To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
Control unit                                    Fully automatic with microprocessor based control                                                                      unit (PLC) automating all operations of the                                                                      incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
Isolator switch                                  Supply and install isolator switch 240V, 100A for the                                                                    incinerator unit, including all necessary cables 10m
Distribution Board    Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
Wiring    Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.                                                                       Working length 20m.  Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System                                       Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank                                            Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type    Diesel
Fuel Lines                                           Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar                                                                        and approved materials
4             Physical characteristics
Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions      About 1.2 x 2.2m (WxD)
5  Operating environment
Power Requirements                       240V,A/C 50Hz, single phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6. Accessories
Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
Spare parts
Burner    1 set
Fuel Filters                                         6 sets
All other spare parts                   required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
Manufacturing standards               NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
Available    Should be available locally
Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
KEMSA    For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing    Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training                                           On site user training on operation and daily up keep
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals                                          2 sets
Service manuals                                     2 sets
Drawings    2 sets
15        Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment      Minimum of one year after commissioning on all parts.
Equipment system                                     Nil
17.    Maintenance contract
Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning


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